Manufacturing

Manufacturing Division

WORKSHOP CAPACITY

  • Fabrication of more than 10,000 tons per annum of mixed products

PRODUCT RANGE

  • Process skids
  • Pressure vessels & columns
  • Storage tanks
  • Ducts, hoppers & bins
  • Derricks & risers
  • Pressure/non-pressure piping
  • Steel structure

KEY FABRICATION PROCESSES

  • Cnc plasma beam/plate cutting & drilling
  • Cnc machining
  • Cnc plate cutting
  • Plate rolling upto 40 mm thk – inhouse
  • Plate rolling upto 150mm thk – subcontract
  • Hydraulic pressing – up to 500 tons
  • Plasma & gas cutting
  • Mig, tig, arc & submerged arc  welding
  • Garnet/grit  blasting
  • Airless spray painting

CNC Machining

Fully equipped 29.80m x 33.60m CNC workshop, located in the Jebal Ali free zone, Dubai. Incorporating new state of the art Mega Slant and Mega Turn Heavy duty, CNC lathes and Horizontal Boring machine.

2x SA 45 (Dugard) 3200mm Turn mills
1x SA 45 (Dugard) 5200mm Turn mills
1x (Youji) HBM CNC Horizontal borer

The HBM, with Rotary table, using the latest hydrostatic technology and can carry a maximum of 20 tons in conjunction with a floor type ATC (Automatic Tool Changer) 60 tool holders and therefore the ATC system does not interfere with the machining accuracy. A high precision “B” axis, provides positioning and repeatability accuracy. The combination of both the 3-axis and Baxis allows four-axis-machining, a capability which provides all of the necessary criteria for critical machining needs of complex geometry work pieces.